Pulsafeeder Eclipse Model 75 Bedienungsanleitung Seite 1

i Bulletin #: IOM-NMG-0804 – Rev F Installation Operation Maintenance Instruction

4 o Do not force, bend, or spring either suction or discharge piping when mating up to the pump. Use supports or hangers at intervals as required in

94 90 IEC B34 frame components Item Part Number: Material Qty L Coupling Hub 90 25A NG940013-STL Steel 1 Adaptor 26A NG110020-ALU Aluminum 1

95 24. Parts Diagram and List, Eclipse Hypo 75

96 Eclipse Hypo Pump Series Size 75 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material and Port Connection Position 1,2,3,4,5

97 Position 8 - NEMA C-Face and IEC B14/B34 Metric Frame Magnetic Coupling Arrangement 80 IEC B14/B34 frame components Item Part Number: Material

98 213TC - 215TC NEMA frame components Item Part Number: Material Qty W Coupling Hub 25B NG940015-000 Steel 1 Set Screw 26B W771004-041 Ste

99 KOPKits Kit # Description Item Part Number: Material Qty EH75XBV-LTE Liner, Housing 11 NG220005-FTE ETFE 1 Gear Assembly, Drive 13

100 25. Parts Diagram and List, Eclipse Hypo 125

101 Eclipse Hypo Pump Series Size 125 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material and Port Connection Position 1,2,

102 Position 8 - NEMA C-Face and IEC B14 Metric Frame Magnetic Coupling Arrangement 143TC - 182C NEMA frame components Item Part Number: Material

103 100/112 IEC B14 frame components Item Part Number: Material Qty P Coupling Hub 25B NG940006-STL Steel 1 Set Screw 26B NP991004-018 Stee

5 4. Equipment Setup and Operation Prior to operation, make sure all suction piping is air tight and clean. Check that electrical service to motor ag

104 26. Dimensional Drawings 26.1 Eclipse Standard/Eclipse Hypo 02 ISO 7-1

105 26.2 Eclipse Standard/Eclipse Hypo 05 ISO 7-1

106 26.3 Eclipse Standard/Eclipse Hypo 12

107 26.4 Eclipse Standard/Eclipse Hypo 25

108 26.5 Eclipse Standard/Eclipse Hypo 75/125

109 27. Performance Curves (Standard & Hypo)

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6 5. Maintenance Overview The timing for maintenance of the pump is established primarily on past performance. Each installation is different. The

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7 5.1 Recommended Spares KOPKits – The basic Eclipse Standard/Eclipse Hypo Series KOPKit consists of the following parts, which are recommended as ty

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127 28. ATEX Directive ECO / ISOCHEM / ECLIPSE STANDARD/ECLIPSE HYPO IOM ADDENDUM ATEX Directive 94/9/EC Potentially Explosive Atmospheres

128 Equipment Equipment in Group II, Category 2, is intended for use in areas in which explosive atmospheres caused by gases, vapors, mists or ai

129 Sample Tag Additional Equipment Additional equipment such as a Power Monitor, Temperature probe and a Flow meter should be fitted at all times

130 7) Pumps cannot be driven by belts or chains. 8) Lubricate Power Frames if used with the appropriate lubricant specified in the st

131 Normal Operation More detailed information is supplied in the Installation, Operation, and Maintenance manual. Potential Ignition Source Measur

132 Expected Malfunction Potential Ignition Source Measures to take to prevent the source from becoming effective Dry run All moving parts in th

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8 5.3 KOPKit Maintenance, All Models All Eclipse Standard/Eclipse Hypo gear pumps are designed for easy access to the regularly serviced internal c

134 IOM-NMG-0804 – Rev E

9 6. Disassembly/Assembly, Eclipse Standard/Eclipse Hypo 02 BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO RELIEVE PRESSU

10 3. Remove the six bolts and flat washers (items 3, 4) and remove front cover (item 5) as shown. Figure 5 4. Remove bearings (item 10), gear/sh

11 5. Remove the two remaining bolts (item 7) to detach the center housing (item 14). 6. Remove all o-rings from the center housing and front cover

12 9. Remove drive magnet assembly (item 24) from the motor by loosening the setscrew (item 26) in the magnet hub and slide off the motor shaft. Re

13 6.3 Assembly 1. Place motor spool (item 20) flat on work surface. Align “molded-in” flats on the spool adapter plate (item 18) with any two of t

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14 6. Install o-rings (items 6, 15) into grooves on both sides of the center housing. Some o-ring lubricant may help keep the o-rings in place duri

15 9. Insert a bearing (item 10) into the center housing (item 14) and slide to the bottom of the housing. Bearings are symmetrical and orientation

16 14. Install front cover with spacer o-ring using the six bolts and washers. Tighten these bolts to the torque specified in Section 12. Always ti

17 16. Secure the magnet hub (item 25) to the drive magnet (item 24) using the four screws (item 27). Always tighten fasteners in a progressive “cris

18 17. Align the keyway, and slide the drive magnet onto the motor shaft until the end of the motor shaft aligns with faces of the drive magnet motor

19 7. Disassembly/Assembly, Eclipse Standard/Eclipse Hypo 05/12 BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO RELIEVE

20 3. Remove the six bolts and washers (items 3, 4), remove front cover (item 5) and nut plates (item 28) as shown. Figure 20 4. Remove bearings (

21 5. Remove the eight mounting bolts and washers (items 16, 17) holding the center housing (item 14) to the motor spool (item 20). Remove the cente

22 8. Remove drive magnet assembly from the motor by loosening the setscrew (item 26) in the magnet hub (item 25) and slide off the motor shaft. Re

23 7.3 Assembly 1. Place motor spool (item 20) flat on work surface. 2. Insert the containment can (item 19) and driven magnet (item 21) into the

iii Pulsafeeder Factory Service Policy Should you experience a problem with your Eclipse Standard/Eclipse Hypo Series pump, first consult the trou

24 4. Install o-rings (items 6, 15) into each side of the center housing (item 14) as shown. Some o-ring lubricant may help keep the o-rings in pl

25 8. Insert the second bearing (item 10) into the housing bore until it rests against the housing liner. Bearings are symmetrical and orientation

26 10. Place the front cover (item 5) with o-ring onto the assembled pump. Secure the front cover using the six bolts and washers (items 3, 4) and t

27 12. Secure the magnet hub (item 25) to the drive magnet (item 24) using the four screws (item 27). Always tighten fasteners in a progressive “cris

28 13. Align the keyway, and slide the drive magnet onto the motor shaft until the end of the motor shaft aligns with faces of the drive magnet mot

29 8. Disassembly/Assembly, Eclipse Standard/Eclipse Hypo 25/75/125 BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO RELIEV

30 Figure 35 5. Remove bearings (item 10), gear/shaft assemblies (items 12, 13) and housing liner (item 11) as shown. These parts, along with the

31 Figure 37 8. Remove driven magnet assembly (item 21) and containment can (item 19) from the motor spool (item 20) as shown. Figure 38 9. Remov

32 Figure 39 8.2 Inspection Refer to Section 9, Inspection and Wear Limits, for details.

33 8.3 Assembly 1. Place motor spool flat on work surface. 2. Insert containment can (item 19) and driven magnet (item 21) into motor spool (item

iv Conventions: The following Conventions are used in this document. A WARNING DEFINES A CONDITION THAT COULD CAUSE DAMAGE TO BOTH THE EQUIPMENT

34 4. Install o-ring (item 15) into the back side of the center housing (item 14) as shown. Some o-ring lubricant may help keep the o-rings in pla

35 8. Insert the second bearing into the housing bore until it rests against the housing liner. Bearings are symmetrical and orientation does not m

36 10. Place the front cover (item 5) with o-ring onto the assembled pump. Secure the front cover using the six bolts and washers (items 3, 4) and t

37 12. If it was removed, install the motor adaptor plate (item 18) onto the motor face using the four bolts and washers (items 29 and 30). Always ti

38 14. Align the keyway, and slide the drive magnet onto the motor shaft until the end of the motor shaft aligns with faces of the drive magnet motor

39 9. Inspection and Wear Limits Inspect internal pump components as follows: 9.1.1 Bearings Inspect bearing bores (2) and end surfaces for wear a

40 9.1.6 Service and Replacement Limits Part Pump Model New Spec Dimension Serviceable Limit Replacement Limit Bearings E02/EH02 ID 0.293” Le

41 10. Troubleshooting Chart Symptom Probable Cause Remedy No Liquid Delivered Pump not primed. Prime pump. Ensure suction piping and any straine

42 11. Specifications 11.1 Eclipse Standard/Eclipse Hypo 02 General Specifications Port Size and Type ¼ inch FNPT or ISO 7-1 Direction of Rotation

43 11.3 Eclipse Standard/Eclipse Hypo 12 General Specifications Port Size and Type ¾” FNPT or ISO 7-1 Direction of Rotation Bi-directional Theor

v Table of Contents 1. INTRODUCTION ...

44 11.5 Eclipse Standard/Eclipse Hypo 75 General Specifications Port Size and Type 1.5 inch ANSI 150# / DIN 32/40 Flanged Direction of Rotation B

45 Maximum Sound Levels Pump Size Sound Level (dB) Eclipse Standard/Eclipse Hypo 02 80 Eclipse Standard/Eclipse Hypo 05 81 Eclipse Standard/Eclip

46 Pump Size Bolt Position Bolt Size Recommended Torque in-lbs N-m Eclipse Standard/Eclipse Hypo 02 Front Cover / Housing 10 - 32 15

47 12. Model Identification – Eclipse Standard Position Sample Specifies Options 1 E E - Eclipse Standard 2 and 3 02 Size 02 05 12

48 13. Model Identification – Eclipse Hypo Position Sample Specifies Options 1 and 2 EH EH - Eclipse Hypo 3 and 4 02 Size 02 05 12

49 14. Parts Diagram and List, Eclipse Standard 02

50 Eclipse Standard Pump Series Size 02 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position 1

51 Position 7 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Item Part Number: Material Qty F Cou

52 KOPKits Kit # Description Item Part Number: Material Qty E02XLx-LTE or E02XBx-LTE Liner, Housing 11 NG220002-FTE ETFE 1 Gear Assembly

53 15. Parts Diagram and List, Eclipse Standard 05

vi 23. PARTS DIAGRAM AND LIST, ECLIPSE HYPO 25 ... 9124. PARTS

54 Eclipse Standard Pump Series Size 05 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material Position 1,2,3,4 - Base Pump

55 Position 7 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Item Part Number: Material Qty F Cou

56 OPTIONS Position 9 (only part number affecting options shown here) Description Item Part Number: Material Qty A (FLUSH OPTION) Front cover with

57 Kit # Description Item Part Number: Material Qty E05Xxx-PRO Liner, Housing 11 NG220003-FTE ETFE 1 Gear Assembly, Drive 13 NG010016-FTE

58 16. Parts Diagram and List, Eclipse Standard 12

59 Eclipse Standard Pump Series Size 12 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material Position 1,2,3,4 - Base Pump

60 Position 7 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Item Part Number: Material Qty F Cou

61 OPTIONS Position 9 (only part number affecting options shown here) Description Item Part Number: Material Qty A (FLUSH OPTION) Front cover with

62 Kit # Description Item Part Number: Material Qty E12Xxx-PRO Liner, Housing 11 NG220006-FTE ETFE 1 Gear Assembly, Drive 13 NG010022-FTE

63 17. Parts Diagram and List, Eclipse Standard 25

1 1. Introduction 1.1 General Description Pulsafeeder’s Eclipse Standard/Eclipse Hypo Series pumps safely handle hazardous, highly corrosive, explosi

64 Eclipse Standard Pump Series Size 25 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position

65 Position 6 - O-ring Material Selection Description Item Part Number: Material Qty O-ring Containment Can * 15 NG440158-VTA Viton A 1 V O-rin

66 80 IEC B34 frame components Item Part Number: Material Qty K Coupling Hub 80 25A NG940005-STL Steel 1 Adaptor, Motor 26A NG110020-ALU A

67 Kit # Description Item Part Number: Material Qty E25Xxx-STD Liner, Housing 11 NG220004-FTE ETFE 1 Gear Assembly, Drive 13 NG010018-FTE ETFE

68 18. Parts Diagram and List, Eclipse Standard 75

69 Eclipse Standard Series Size 75 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position 1,2,3,

70 Position 6 - O-ring Material Selection Description Item Part Number: Material Qty V O-ring Containment Can * 15 NG440163-VTA Viton A 1 O-ring

71 182TC - 184TC NEMA frame components Item Part Number: Material Qty R Coupling Hub 25 NG940007-STL Steel 1 Set Screw 26 W771004-046 Stee

72 132 IEC B14/B34 frame components Item Part Number: Material Qty V Coupling Hub 25B NG940014-STL Steel 1 Set Screw 26B NP992570-188 Stee

73 Kit # Description Item Part Number: Material Qty E75Xxx-PRO Liner, Housing 11 NG220005-FTE ETFE 1 Gear Assembly, Drive 13 NG010020-FTE

2 2. Equipment Inspection and Storage Check all equipment for completeness and accuracy against the order and for any evidence of shipping damage.

74 19. Parts Diagram and List, Eclipse Standard 125

75 Eclipse Standard Series Size 125 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position 1,2

76 Position 6 - O-ring Material Selection Description Item Part Number: Material Qty V O-ring Containment Can * 15 NG440163-VTA Viton A 1 O-ring

77 254TC - 256TC NEMA frame components Item Part Number: Material Qty Z Coupling Hub 25B NG940012-STL Steel 1 Set Screw 26B W771004-041 Ste

78 KOPKits Kit # Description Item Part Number: Material Qty E125XLx-LTE or E125XBx-LTE Liner, Housing 11 NG220007-FTE ETFE 1 Gear Assemb

79 20. Parts Diagram and List, Eclipse Hypo 02

80 Eclipse Hypo Pump Series Size 02 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material Position 1,2,3,4,5 - Base Pump Materi

81 63 IEC B34 frame components Item Part Number: Material Qty H Coupling Hub 25A NG940004-STL Steel 1 Set Screw 26A NP991004-017 Steel 1 A

82 KOPKits Kit # Description Item Part Number: Material Qty EH02XBV-LTE Liner, Housing 11 NG220002-FTE ETFE 1 Gear Assembly, Drive 13

83 21. Parts Diagram and List, Eclipse Hypo 05

3 3. Installation Pump installation site should provide easy access for routine maintenance and protect the pump from environmental elements and from

84 Eclipse Hypo Pump Series Size 05 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material Position 1,2,3,4,5 - Base Pump Materi

85 143TC - 182C NEMA frame components Item Part Number: Material Qty O Coupling Hub 25 NG940003-STL Steel 1 Set Screw 26 W771004-031 Steel

86 KOPKits Kit # Description Item Part Number: Material Qty EH05XBV-LTE Liner, Housing 11 NG220003-FTE ETFE 1 Gear Assembly, Drive 13

87 22. Parts Diagram and List, Eclipse Hypo 12

88 Eclipse Hypo Pump Series Size 12 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material Position 1,2,3,4,5 - Base Pump Materi

89 143TC - 182C NEMA frame components Item Part Number: Material Qty O Coupling Hub 25 NG940003-STL Steel 1 Set Screw 26 W771004-031 Steel

90 KOPKits Kit # Description Item Part Number: Material Qty EH12XBV-LTE Liner, Housing 11 NG220006-FTE ETFE 1 Gear Assembly, Drive 13

91 23. Parts Diagram and List, Eclipse Hypo 25

92 Eclipse Hypo Pump Series Size 25 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material and Port Connection Position 1,2,3,4

93 Position 8 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Item Part Number: Material Qty F Co