InstalMaintBulletin ManufactuContrllation, Otenance#: IOM-PFurer of Qualitrols, and SystOperati InstrucFDR-1
10Supply water must be in the temperature range of 40 – 104 F (4.4 C to 40 C). Water should be filtered as required to ensure that any particulate p
116.4 Fastener and Fitting Inspection All system fasteners should be checked prior to pump operation, and occasionally during use. This would incl
126.5 CONNECTING, PRIMING, AND CALIBRATING THE POLYFEEDER SYSTEM Figure 6-5 Polyfeeder(Solenoid Version) Showing Process Connection and Valving
13Tools Required: Pipe Wrenches (for inlet/outlet connections) Flat Bladed Screwdriver (for adjusting backpressure / relief valves) Tools Rec
146.5.1.3 Water Inlet Connection Connect the pressurized water source to the dilution water inlet of the system. The water source must be abl
15NOTE: Depending on the level of neat polymer in the tote/ supply tank, the neat polymer suction side piping can fill very rapidly! Be prepared t
NreneC6.6 E6.6.1 AAsugrshthF6.6.1.1 NOTE: While elief valve if teat polymer iCongratulationElectricalAC
176.6.2 Control Input Requirements and Wiring Details 6.6.2.1 Remote Start Input Contact Requirements The Polyfeeder may be started remotely vi
186.6.2.5 Programmable Contact Output Controller Wiring Signal Terminal Block Location Programmable Relay 1 (N.O.) TB2-2640 Programmable Rela
196.6.4 Field Wiring Summary USER I/O Field Signal Signal Type User I/O Description Terminal Strip AC Power (120VAC) Power Input User Inp
2Pulsafeeder Factory Service Policy Should you experience a problem with your POLYFEEDER© system, refer to the troubleshooting guide in your operati
20Water Solenoid Valve Starter Contact System Output Line Neutral TB2-2760 TB2-1050N Table 6-6-4 Field Connection Terminal Mapping 1 Optional
6.7 InUstpoco6.7.1 P6.7.1.1 Tanputh6.7.1.2 Tblseth6.7.1.3 TthcoBcoSFswan6.7.2 UThe follownecessaryn
SystemIndicatoReset Polymer PumStatus Water ValStatus DiagramKey# 1 2 3 m Alarm or and mp lve m Key/IndicLCDSystemStar
23Programming Parameter the parameter being edited or moves to the next selection. 4 Down Key Decrease or Select Programming Parameter In program
6.7.2.1 Tbepr6.7.2.1.1 WthwShopsyLCD DisplaThe following elow shows trovided, and t LCD ScrollWhile in operahe ENTER kewater flo
SystemIndicatoReset Polymer PumStatus Water ValStatus m Alarm or and mp lve 10 9 2 7 25Starts andthe PMixing Sd Stops Polymer S
266.7.2.2 Operating the Polymer Mixing System 6.7.2.2.1 Starting/Stopping the Polymer Mixing System The Polymer Mixing system has a fully
276.7.2.2.3 Stopping the Polymer Mixing System The polymer mixing stop sequence is initiated by pushing the “SYSTEM START/STOP” button or upon
6.7.2.3 PInmsicoDsuunIn6.7.2.3.1 Sub-MenWATER MENU (B Series) SOLUTIONMENU Programminn order to chamode.
29POLYMER MENU POLY START DELAY NUMBER FROM 0 TO 255 USING UP AND DOWN ARROWS. ENTER TO FINISH 2 0 255 Seconds POLYMER MENU PUMP STOP DELAY NUMBE
3Table of Contents PULSAFEEDER FACTORY SERVICE POLICY ...
ANALOG OUT RESET DEFAULT?6.7.2.3.2 P6.7.2.3.2.1 Polyfeedeflow. Thein order fowater andseconds reand provid0%, 25%100%
6.7.2.3.2.2 The Polyfsystem waseries conrunning. 6.7.2.3.2.3 The B/B+threshold 6.7.2.3.2.4 The B Serthe maximrotatmeterlocated onfor low flo
6.7.2.3.2.6The Polyfpolymer pflow switcsecond wisecond int6.7.2.3.2.7The Polyfsystem ruenter progSubMenuPRORELARELARRELARRELAR6.7
As an exarespective6.7.2.3.2.9Your Polyflow (pre-acceptablesetting theSee FigurIn order to6.7.2.3.2.9The waterdelay is thp
6.7.2.3.2.9The mixercan be conduring theremains o6.7.2.3.2.9The polyminitiate flopolymer scommandflush part
6.7.2.3.2.Your Polyrequired i6.7.2.3.2.6.7.2.3.2. RIn order tomenu. Be10 Calibrayfeeder systemn order for th11 Calibra12
6.7.2.3.3 The Polyfnot allow energizingprogrammmonitoredCondLow WateLow PolyFlow ConcentraError 6.7.2.3.3.1The Systethe time th
376.7.2.3.3.2 CALIBRATING T HE POLYF EEDER SYSTEM Calibrating the Polymer Mixing System SYSTEM WILL OPERATE IN THE NEXT STEPS...MAK
7. MAreopvapuCPMPPMRMAINTBEFORE PEBE SURE TOMATERIALSBY CLEANINCLOTHING Accurate recorequired maintperational proalves. Since cump must
39 Figure 7-1, Common Maintenance Points
414.1 B-Series Polyfeeder Control Panel l ...46 Introduction The
407.1 Neat Polymer Feed Pump Refer to the attached manual for the neat polymer feed pump supplied with your PolyFeeder system. Follow the operat
41Figure 7-2, Mix chamber motor shaft seal replacement
427.3 Polymer Injector w/ Integrated Valve The Pulsafeeder polymer activation system utilizes a special injector with integrated membrane valve
438. Replacement Parts 8.1 Ordering Parts When ordering replacement parts always specify: System model number Sy stem serial
4410. Specifications Neat Polymer Feed: Solenoid Neat Polymer Feed: Progressive Cavity Neat Polymer Feed: Gear Pump Maximum Neat Flow Rate 10
4512. Troubleshooting Difficulty Probable Cause Remedy Mixing chamber motor does not run Faulty power source Check power source Blown fuse, c
4613. Drawings System assembly and electrical drawings insert here.
EN28R(4wNGINEERED 883 Brighton-HRochester, New484) 292-8000 www.pulsa.comPUMP OPERHenrietta Tow
5The activated solution exits the system for immediate use or aging, depending on the needs of the user and/or process. 2.1 Dilution Water Supply
6 Figure 2-3 Polymer Mixing Chamber 2.4 System Controller options 2.4.1 Manual The simplest option for small systems: make down on/off controll
7established, the controller will attempt to provide a polymer flow rate that will provide the user a desired “solution” concentration. B-series con
8d) If required by the operating environment, take precautions to prevent entry of water, humid air, or chemical vapors into the system and control
96. Installation/Start Up 6.1 Locating the Polyfeeder System When selecting an installation site or designing a chemical feed system, considerat
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