Pulsafeeder Pulsar Shadow Bedienungsanleitung PDF herunterladen (Seite 3)

Table of Contents

1. INTRODUCTION ..................................................................................................................................... 1

1.1 General Description ................................................................................................................ 1

2. PRINCIPLES OF OPERATION .................................................................................................................. 1

2.1 Overall Operation .................................................................................................................... 1

2.2 Component Location and Operation .................................................................................... 2

2.2.1 Reagent Head Assembly ................................................................................................ 2

2.2.2 PULSAlarm Leak Detection ............................................................................................ 3

2.2.3 Pump Head/Piston assembly ......................................................................................... 3

2.2.4 Control Assembly ............................................................................................................ 4

3. EQUIPMENT INSPECTION ....................................................................................................................... 6

3.1 Storage Instructions ............................................................................................................... 6

3.1.1 Short Term ....................................................................................................................... 6

3.1.2 Long Term ........................................................................................................................ 6

4. INSTALLATION ...................................................................................................................................... 6

4.1 Location ................................................................................................................................... 6

4.2 Piping System ......................................................................................................................... 7

4.3 Suction Pressure Requirements ........................................................................................... 8

4.4 Discharge Pressure Requirements ....................................................................................... 8

4.5 Automatic Control (DLC, DLCM or MPC) .............................................................................. 8

4.6 PULSAlarm Leak Detection Electrical Connections............................................................ 9

5. EQUIPMENT SETUP ............................................................................................................................... 10

5.1 Lubrication ............................................................................................................................... 10

5.1.1 Oil Capacities ................................................................................................................... 10

5.1.2 Gear Oil Fill ...................................................................................................................... 10

5.1.3 Hydraulic Oil Fill .............................................................................................................. 11

5.2 PULSAlarm Leak Detection .................................................................................................... 11

Drive Motor Installation ...................................................................................................................... 12

5.2.1 Motor Rotation ................................................................................................................. 12

5.2.2 Motor Installation ............................................................................................................. 12

5.2.3 Electrical ........................................................................................................................... 12

6. STARTUP PROCEDURE ......................................................................................................................... 13

6.1 Output Adjustment ................................................................................................................. 13

6.2 Suction System ....................................................................................................................... 14

6.3 Priming the Pumphead (Hydraulic System) ......................................................................... 14

6.4 Priming the Reagent Head (Product System) ...................................................................... 14

6.5 Calibration ............................................................................................................................... 15

6.6 Checking the Diagnostic Window ......................................................................................... 16

7. MAINTENANCE ..................................................................................................................................... 17

7.1 Oil Changes ............................................................................................................................. 17

7.1.1 Gear Oil Change: ............................................................................................................. 17

7.1.2 Hydraulic Oil Change: ..................................................................................................... 18

7.2 Wet End Removal, Inspection, and Reinstallation .............................................................. 18

PULSAlarm Leak Detection System.............................................................................................. 18

7.2.1 Standard Diaphragm Replacement ................................................................................ 19

7.2.2 Re-Priming the Pumphead ............................................................................................. 20

7.3 Check Valves ........................................................................................................................... 20

7.3.1 General Description ........................................................................................................ 20

7.3.2 Removal, Inspection, and Reinstallation ...................................................................... 20

7.4 Hydraulic Performance Valve (HPV) ..................................................................................... 21

1 2 3 4 5 6 7 8 ... 53 54

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